TL Series Copper Tube Crimping Lugs

TL series lugs are manufactured from electrolytic Copper tube with a purity greater than 99.9%. The dimensions of the tube are designed to obtain the most efficient electrical conductivity and mechanical strength to resist vibration and pull out. Mingjiang lugs are annealed to guarantee optimum ductility which is an absolute necessity for connectors which will have to withstand the severe deformation arising when compressed and any bending of the palm during installation. In applications subject to vibration, lugs still have to provide a reliable connection and annealing plays a vital role in avoiding cracking or breaks between the barrel and palm. The presence of an inspection hole facilitates full insertion of the conductor, whilst the barrel length has been designed to allow easy and accurate positioning of the dies during the crimping operation. Lugs are electrolytically Tin plated to avoid oxidation. TL series lugs form an important part of Mingjiang crimping systems for power carrying conductors, details of the appropriate crimping tools and dies are shown opposite and in detail on tools catalogue. Our technicians are always available to provide any technical advice which may be required. The enclosed table is only indicative of the range and many variations in stud fixing and palm lengths are also available.

TL Series Copper Tube Crimping Lugs Advantages

1. Secure connection:

TL Series Copper Tube Crimping Lugs provide a secure and reliable connection between the cable and the copper tube, reducing the risk of electrical faults or failures.

2. Low resistance:

TL Series Copper Tube Crimping Lugs provide a low resistance connection, which ensures the efficient transmission of electricity and reduces the risk of power loss.

3. High durability:

TL Series Copper Tube Crimping Lugs are highly durable, providing resistance to extreme weather conditions, chemical exposure, and corrosion. They offer long service life, making them cost-effective for National Grid.

4. Easy to install:

TL Series Copper Tube Crimping Lugs are easy to install, saving time and effort during the installation process.

5. Versatile:

TL Series Copper Tube Crimping Lugs are compatible with different sizes and shapes of copper tubes, making them a versatile solution for cable connections in National Grid.

6. Safety:

TL Series Copper Tube Crimping Lugs are designed to offer a safe and reliable connection, reducing the risk of accidents or electrical faults.

7. High temperature tolerance:

TL Series Copper Tube Crimping Lugs have a high-temperature rating, making them suitable for use in high-temperature applications and ensuring they do not degrade or fail in extreme operating conditions.

TL Series Copper Tube Crimping Lugs Specification

Cable Crimp Lugs

Cable Crimp Lugs Cable Crimping Lugs

TL Series Copper Tube Crimping Lugs Applications

TL Series Copper Tube Crimping Lugs are widely used in cable connections in the State Grid. State Grid is China's state-owned electric utility company and is responsible for the transmission and distribution of electricity throughout the country. The TL Series Copper Tube Crimping Lugs offer numerous advantages in cable connections, including secure connections, low resistance, high durability, easy installation, versatility, safety, and high-temperature tolerance. These advantages make the TL Series Copper Tube Crimping Lugs an ideal solution for cable connections in the State Grid and other power transmission and distribution systems. As a result, they are widely used in various parts of the world, including China, where State Grid is the largest user of electricity and electricity transmission services.

How to Choose TL Series Copper Tube Crimping Lugs?

Selecting the right cable crimp lugs for your project is crucial to ensuring a secure and reliable electrical connection. The TL Series Copper Tube Crimping Lugs offer a variety of options to fit different cable sizes and applications. Here's how you can choose the best cable crimping lugs for your needs:

1. Determine Your Cable Size

The first step in choosing the correct cable crimp lugs is identifying the size of the cable you're working with. The TL Series offers lugs for a range of sizes, including:

16mm cable lugs: Ideal for small to medium-sized cables used in residential or light commercial wiring.
25mm cable lugs: Suitable for slightly larger cables, often used in more demanding electrical applications.
35mm cable lugs: These are used in more heavy-duty applications, such as industrial or large commercial installations.
50mm cable lug: Best for large cables where a robust connection is essential for high-power electrical systems.
70mm cable lugs: Designed for the largest cables in high-power industrial or utility systems.

2. Consider the Application

Different applications require different types of cable crimping lugs. For example:

16mm cable lugs and 25mm cable lugs are typically used in general-purpose electrical wiring, including residential and small commercial installations.
35mm cable lugs and 50mm cable lugs are more appropriate for industrial applications where larger cables and higher currents are involved.
70mm cable lugs are often used in heavy industrial settings, power distribution, and utility projects where the highest levels of reliability and durability are required.

3. Choose the Right Material and Coating

The TL Series Copper Tube Crimping Lugs are made from high-quality copper, ensuring excellent conductivity and resistance to corrosion. These lugs are typically coated with tin to provide additional protection against oxidation and wear. This makes them suitable for use in environments where long-term reliability is critical.

4. Ensure Proper Crimping Tools

To achieve a secure connection, it’s essential to use the correct crimping tools. Make sure your crimping tool is compatible with the specific size of the cable crimping lugs you are using. Proper crimping will ensure a solid electrical connection that can handle the required current load.